Advanced Energy AIF06ZPFC-01L Full-Brick PFC Converter, 2400W (230Vac) / 1400W (115Vac), 400 Vdc Output, 85–264 Vac Input, 6 A — AIF06 Series

Overview The Advanced Energy AIF06ZPFC-01L is a non‑isolated full‑brick Power Factor Correction (PFC) converter optimized for high-density industrial and medical power systems. The module accepts a wide universal AC input (85–264 Vac), provides a nominal 400 Vdc output and delivers up to 2400 W continuous at high-line. It features very high conversion efficiency and PMBus communications for advanced control and monitoring.

Key Specifications

• Model: AIF06ZPFC-01L (AIF06 series)
• Input voltage: 85–264 Vac (50/60 Hz)
• Nominal output voltage: 400 Vdc (typical)
• Rated output power / current:
  • High-line (Vin ≥ 200 Vac): 2400 W, Iout = 6.0 A
  • Mid-range (180 ≤ Vin < 200 Vac): 2200 W, Iout = 5.5 A
  • Low-line (Vin < 180 Vac): 1400 W, Iout = 3.5 A
• Efficiency: 97% typical (full load @ 230 Vac)
• Power factor: 0.99 typical (Po > 1400 W); 0.97 typical (Po > 700 W)
• Inrush / surge: Input surge withstand 290 Vac / 1 s; peak surge current 17.5 A for 1 ms
• Overvoltage protection: 450 Vdc max
• Overtemperature protection (baseplate): 110 °C max
• Overcurrent protection (typical): 4.2 A @ 115 Vac; 7.2 A @ 230 Vac (OCP latching at 230 Vac)
• Output capacitance: up to 2000 µF per module
• Auxiliary output: 11–13 V @ 20 mA
• Communication / Control: PMBus® compatible; CLK_IN/CLK_OUT 280 kHz ±5%; TTL/CMOS compatible PFC enable; LD enable via opto-isolator; V_ADJ adjustable 330–400 V (set with 0.1% resistor)
• Form factor / mechanical: Standard full‑brick outline — 2.4" x 4.6" (~61.0 x 116.8 mm), height 0.55" (power density ~395 W/in³)
• Mounting: Baseplate optimized for contact cooling or heatsink mounting; threaded inserts (this -01L version)
• Operating temperature / altitude: Startup –40 °C; Operation down to -25 °C; maximum baseplate operational 100 °C; operational altitude up to 4,000 m (per IEC62368-1)
• Safety / compliance: UL 62368-1, CSA C22.2 No.62368-1, CE EN62368-1; RoHS‑6; UL94 V‑0 materials
• Weight: Typical 266 g (9.4 oz), max 320 g (11.3 oz)
• Warranty: Standard two‑year (consult factory for extended terms)
• Lead time: 14 days (as provided)

Features & Benefits

• High continuous power density (2400 W at high-line) in standard full‑brick package for compact system designs.
• Ultra‑high efficiency (≈97%) reduces thermal loading and cooling requirements.
• Broad input range (85–264 Vac) enables global deployment without input transformers.
• PMBus interface and programmable controls for parallel operation, phase shift, current sharing and system-level monitoring.
• Baseplate designed for direct heatsink or contact cooling for simplified thermal integration.
• Pre‑bias startup capability and internal inrush limit (01 version) simplify system design and cold‑start behavior.
• Robust protection features: OCP, OVP, OTP and defined surge capability.

Applications

• Semiconductor equipment power rails
• Industrial power supplies and drives
• Medical power systems (meets applicable safety standards)
• Data center and telecom front-end PFC stages
• Any high-density DC bus application requiring a 400 V nominal non‑isolated supply

Pin & Control Highlights

• Input pins L1/L2, output +/− pins per full‑brick pinout (refer to datasheet mechanical/pin assignment)
• PMBus / I²C lines (SDA/SCL), CLK_IN / CLK_OUT for synchronization, V_ADJ, CMON and enable/disable control pins provided for system integration.

What’s Included / Notes

• Module only (heatsink, external diodes for >2 modules in parallel not included).
• For parallel >2 modules, external diodes required; for 2-unit sharing no external diodes required per datasheet.
• Consult factory/application engineers for custom PMBus settings, parallel configurations beyond datasheet recommendations, and for extended warranty options.